OptiVisionPlatform · Order fulfilment
Connects customer orders with production, stock and dispatch so teams can commit to delivery dates backed by available capacity.
Honeywell builds automation and software for industrial operations. In Brazil, I progressed from Product Intern to Product Manager and Senior Product Manager between 2016 and 2021. After supporting order research, I set OptiVision priorities for orders and invoicing, then led an asset reliability programme across three sites with an associate PM and twelve specialists, linking investment and release decisions to client commitments.
Connects customer orders with production, stock and dispatch so teams can commit to delivery dates backed by available capacity.
Keeps agreed prices, charges and credit information aligned with each shipment so finance can prepare accurate customer invoices.
Combines equipment condition and operating data so leaders can assess emerging issues and prioritise assets for maintenance.
Uses equipment history and machine learning to identify deterioration, giving specialists time to plan an inspection or repair.
Account teams were accepting delivery dates before stock, production capacity and billing terms had been reconciled, creating urgent shipments and invoice corrections. At four mills across two Brazilian paper producers, I reviewed the existing OptiVision workflow with sales, planning and finance to identify where each promise lost its supporting information. Those findings shaped a product plan for commitments the mills could fulfil.
Sales could accept a requested date before planning confirmed stock and capacity. I made availability checks part of order confirmation, so the promise agreed with the customer reflected a deliverable plan.
Prices and freight charges were reconciled after dispatch, creating invoice corrections. I prioritised complete commercial terms at order acceptance and a finance owner for each billing exception.
Sales, operations and finance judged the work against different pressures. I agreed common service and cost targets, then used them to rank requests and negotiate a release scope the team could deliver.
| Decision owner | Outcome reviewed | Commitment |
|---|---|---|
| Sales | Customer service | Achievable promise |
| Operations | Delivery reliability | Capacity and sequence |
| Finance | Commercial accuracy | Terms and exceptions |
I linked each order to available stock, scheduled production and approved commercial terms so teams could confirm a date they could fulfil. To align the release scope, I agreed service and cost targets with the clients’ operations and finance sponsors before negotiating scope with account leaders. I then sequenced domestic orders across four mills, giving recurring needs priority over individual contract variations.
I put stock and capacity checks before order confirmation so the accepted date reflected a deliverable plan. Sales retained ownership of the promise agreed with the customer.
I kept prices and freight charges attached to the order through dispatch and billing. Finance approved commercial exceptions, giving the team clear rules for the first release.
I prioritised domestic orders with recurring needs across the four mills. Sponsors reviewed the service benefit and delivery effort before I committed capacity to further scope.
Support order research and business cases, then bring the recurring problems to the product lead.
Order exceptions documentedAgree service targets and commercial rules with client sponsors, then negotiate the first scope.
Release criteria agreedSequence four mill releases with delivery leads and validate each complete order through billing.
Four mill releases acceptedReview service and operating benefit with sponsors, then commit capacity to the next priorities.
Investment priorities agreedCommercial teams wanted broader order coverage, finance needed consistent charges and operations needed achievable delivery dates. I secured agreement on a common acceptance standard, then used it to settle competing requests and negotiate each client’s release scope. After a year supporting research and business cases, I took ownership of regional priorities and coordinated seven specialists through named delivery leads.
I owned regional priorities and client release scope, using service targets, commercial rules and delivery capacity to resolve competing account demands.
Prepared order research, classified commercial exceptions and supported business cases, taking recommendations to the product lead.
Set regional priorities, negotiated client scope and reviewed release evidence with discipline leads before agreeing client acceptance.
I agreed capacity with engineering, application and design leads, then evaluated outcomes within the release scope. When account requests competed for that capacity, I brought sponsors a costed choice and secured a decision.
Review order exceptions and delivery progress with discipline leads, then decide which changes enter the next release.
Review service, cost and capacity with client sponsors, then negotiate the scope and timing of further commitments.
Export contracts introduced currency, freight and billing variations that exceeded the first delivery window. I agreed a domestic order scope with client sponsors and kept export requirements in a separate plan, giving the four mills a release they could accept against common commercial rules.
We brought quantity, delivery dates and agreed charges into one review, using OptiVision to connect customer commitments with production and shipment information. The example below follows a 120-tonne paper order from availability checks to a customer-approved promise. Sales, planning and finance tested this journey with me, checking quantities, dates and charges for consistency through the billing handoff before I accepted each release.
The customer requests 120 tonnes by Monday; available stock and scheduled production establish when the full order is ready, giving sales a complete delivery proposal to agree with the customer.
The remaining 40 tonnes are scheduled for Tuesday, when the full order will be ready; two days in transit place delivery on Thursday, the date sales confirms with the customer before recording the promise.
Review the order readiness and record customer acceptance to see the quantity, delivery date and commercial terms retained together.
The sales owner confirms Thursday as the first accepted delivery date.
The commitment record links the accepted 120-tonne quantity and Thursday delivery date to the agreed prices, freight and sales owner, giving planning and finance a common reference through dispatch and billing. It retains the original Monday request and uses the first accepted Thursday promise as the basis for measuring service performance.
Sales, planning and finance followed representative domestic orders from request through dispatch and billing. I reviewed results with them before agreeing each mill release, keeping unresolved exceptions with a named owner.
Each mill release was checked end to end, with the accepted quantity, delivery date and charges providing a common reference for sales, planning and finance.
The 2018 review compared order performance across four mills with a separate assessment of annual operating cost. Median confirmation time fell from 2.5 to 1.0 business days, delivery in full and on time reached 94%, and first-time invoice accuracy reached 99%. Client finance teams assessed R$2.8M in net annual benefit, supporting the next investment decision while I kept remaining delivery and billing exceptions in the product review.
Four mills · 3,000 orders per review period
The shorter confirmation cycle gave account teams a dependable service commitment. I used remaining delays to prioritise the next availability checks.
Median business time from a complete customer request to its first customer-approved quantity and delivery date. Internal planning and credit waits remain on the clock. Each period uses 3,000 domestic orders originally due within a twelve-week window, with the same mill and product mix. The median fell from 2.5 to 1.0 days, a 60% reduction.
Four mills · 3,000 orders per review period
Three hundred more orders met their original delivery promise. I kept the 180 remaining misses in the planning review before expanding the release scope.
Orders received in full by the customer on or before the first accepted delivery date, divided by all 3,000 orders in each matched sample. Results rose from 2,520 to 2,820. Later date changes cannot reset the promise; late, short, undelivered or subsequently cancelled orders count as misses. The original due-date window and fixed mill and product mix remain unchanged.
Four mills · 3,000 orders per review period
Ninety fewer orders needed a billing correction in the matched sample. I retained finance review of recurring exceptions before adding contract variations.
The complete invoice set must match the order’s approved quantity, prices and freight terms at first issue, with any commercial correction in the next thirty days counted as a failure. Orders still uninvoiced thirty days after their original accepted due date also fail. Correct orders rose from 2,880 to 2,970 of 3,000. This commercial measure excludes fiscal processing and uses the same samples as the service measures.
Client finance assessment · Four mills
The assessed operating benefit supported further investment. I negotiated the next scope against the cost evidence and the delivery capacity it required.
Client finance teams compared twelve months of post-release costs, ending at the 2018 review, with the baseline at fixed shipment volumes and agreed rates. R$2.6M in avoided urgent freight and redelivery plus R$0.8M in avoided penalties and service credits produced R$3.4M gross benefit. Deducting R$0.6M in incremental software and support costs gives R$2.8M net, before one-off implementation investment. Revenue and staff time savings are excluded.
Service and billing measures use matched 3,000-order samples across four mills. Finance reviews twelve months of cost records separately; the annual benefit is measured before one-off implementation investment.
OptiVision connects customer orders to production, inventory, shipment and commercial terms. In this programme, stock and capacity checks established a feasible delivery promise, while agreed prices and charges followed the order into billing; the client’s ERP handled fiscal processing.
The first programme covers standard domestic orders at four mills across two clients. Service and billing comparisons use 3,000 orders per period with fixed mill and product mixes, selected by original accepted due dates. Financial value uses a separate twelve-month cost assessment. Fiscal processing remains in the client’s ERP.
2018–2021 · Senior Product Manager · Predictive maintenance
Plant directors had to decide which equipment deserved limited inspection capacity and funding. Across three Brazilian sites, separate condition reports gave uneven weight to production impact, available backup and the evidence behind an alert. In 2018, I brought operations, reliability and finance leads into a joint review of 72 candidate assets, defining the information needed to compare interventions and establish a product scope each site could operate.
A compressor with no available backup had a different investment priority from a pump with spare capacity. I made production exposure and recoverability part of the review, giving plant leaders a shared basis for choosing work.
| Asset | Production exposure | Backup | Priority |
|---|---|---|---|
| Compressor | Main production line | Unavailable | First |
| Feed pump | Supporting service | Available | Scheduled |
Reliability specialists reconstructed 24 confirmed equipment events using dated records. We agreed a seven-day warning threshold and preserved the event dates, allowing each model revision to be assessed against the same planning need.
The 72-asset review examined history, operating modes and maintenance ownership. Sixty assets met the agreed conditions, and twelve retained an evidence plan before their predictive outputs could enter maintenance planning.
I chose critical rotating equipment as the first scope and ranked release requests by production exposure, evidence quality and the effort required to act. As Honeywell Forge became available in 2019, I aligned the programme with its asset monitoring and predictive capabilities. The roadmap connected early warnings to inspection decisions, with explicit conditions for supported use and an investment review before adding further equipment classes.
Critical equipment concentrated the cost of disruption. I put production impact, available backup and intervention effort into the release sequence agreed with client leaders.
Model performance varied across operating modes. I set the conditions for specialist review and suspension, giving each release a defined scope of supported use.
Expansion required a practical maintenance response. I tied new equipment classes to evidence, inspection capacity and a commercial plan the delivery group could fulfil.
Define exposure and candidate assets in 2018, then align the scope with Forge as it becomes available in 2019.
72 assets assessedDefine supported operating modes, warning requirements and the specialist response for each model.
60 assets qualifiedRelease in site waves and check that warnings reach an inspection or an owned follow-up decision.
Three site plans acceptedReview downtime, missed warnings and commercial terms before allocating the next delivery capacity.
R$7.2M signed over two yearsI led an associate PM and coordinated twelve specialists within a R$2.4M delivery allocation. The PM owned the maintenance journey and user evidence; discipline leads owned model performance and site delivery. I coached their recommendations, settled competing priorities and chaired monthly reviews with plant, finance and account leaders to agree release scope, spending and commercial commitments.
I owned programme priorities, release criteria and the R$2.4M delivery allocation, aligning product decisions with the operating and commercial commitments of three clients.
Owned the maintenance journey and user evidence, with authority to prioritise improvements within the agreed release scope.
Resolved competing site priorities, approved supported model scope and agreed changes to spending and client commitments.
I coached the associate PM through weekly decision reviews and agreed specialist capacity with functional leads. The programme sponsor approved the allocation; I managed its use across the client commitments.
The PM brought a recommendation, its evidence and the effect on other sites; I coached the decision and resolved dependencies.
Plant, finance and account leaders reviewed release coverage, spending and contract scope before I committed the next capacity.
Twelve of the 72 assets lacked enough operating history for a reliable assessment. I validated release readiness with the team and focused capacity on the sixty supported assets, each with a defined operating range, reliability owner and recovery rule for using predictive advice in maintenance plans.
We used Forge asset monitoring and predictive analytics to connect equipment behaviour with production exposure and an inspection plan. In the example below, the reader reviews a compressor, checks its supported operating mode and schedules an inspection. The release work combined dated equipment events with maintenance walkthroughs, so model coverage, warning time and the practical ability to intervene shaped the scope I approved for daily use.
The equipment signal rises beyond its expected range; main-line exposure and unavailable backup place this compressor first for inspection, giving the specialist a clear reason to review it during the shift.
Check the supported operating mode and schedule the inspection to see how the warning becomes a maintenance commitment.
The reliability specialist owns the assessment and the next recommendation.
The inspection record links the equipment warning to its production exposure, available backup and accountable specialist, so the next reviewer can see why this asset takes priority. After assessment, the specialist recommends further work for plant approval, carrying the reason for inspection into the subsequent maintenance decision.
Specialists replayed 24 dated equipment events from a holdout period and checked the first qualifying warning. The seven-day planning threshold remained fixed when the models were revised.
Four late warnings and two missed events guided further work, with revisions checked on the same dated events against the fixed seven-day threshold.
By the 2021 review, sixty assets were in supported use and unplanned downtime had fallen from 25 to 17 hours per 1,000 scheduled asset-hours. Eighteen of 24 historical events received at least seven days of warning, two below target, which kept specific failure modes under specialist review. Three clients signed R$7.2M in two-year scope, and I aligned the next delivery allocation with those commitments and the remaining coverage gaps.
Same 60 assets · Three industrial sites
The lower downtime rate supported continued deployment. I used the remaining failure modes to prioritise the next investment with each plant leader.
Unplanned equipment stop-hours are divided by scheduled asset-hours and expressed per 1,000 hours. Two six-month windows cover the same 60 assets, using the same stop definitions and excluding planned maintenance. Concurrent stops are counted per asset. The 32% change reflects the programme period and associated maintenance activity.
24 confirmed events · Dated historical evaluation
Six events fell short of the planning window. I agreed correction priorities with reliability specialists and kept affected failure modes under review.
The evaluation replayed 24 confirmed degradation episodes in a chronological holdout period excluded from model fitting. Eighteen were flagged at least seven days before the event, four later and two were missed. The target was twenty timely warnings. This event-coverage measure is reviewed alongside the separate alert burden.
72 selected candidates · Three client sites
The coverage target was met across three sites. I mapped evidence needs with the PM for these twelve assets still awaiting a supported model scope.
Supported use required current data, a validated operating range, a reliability owner and a defined maintenance response. Sixty of the 72 selected assets met all four conditions at the review. The remaining twelve stayed in qualification, with predictive outputs excluded from maintenance prioritisation.
Three agreements · Two-year contract value
Three clients committed further scope. I aligned the contracted features, support requirements and staffing with the next programme delivery budget.
Signed two-year agreement values of R$1.8M, R$2.4M and R$3.0M total R$7.2M, covering software, implementation and support. The measure records committed contract value; recognition follows delivery terms. The R$2.4M allocation in the leadership section is the separate internal budget for the current programme.
The 60-asset downtime study, 24-event historical evaluation, 72-asset qualification review and 40-alert live review have separate populations and measurement windows.
The programme began with scope definition in 2018 and adopted Forge after its 2019 launch. Honeywell’s 2020 APM documentation combines equipment performance, predictive models and maintenance planning. I used those capabilities within the agreed asset classes and supported operating conditions.
The operating programme spans three Brazilian sites, with sixty assets in supported use. Historical event coverage and live alert burden are separate evaluations. Downtime measures equipment stop-hours, while commercial value covers full two-year agreements. The delivery allocation and signed client scope retain separate financial definitions.